is an Automatic machine for simultaneously cleaning the outside and inside stator surfaces from paint, rust, dirt and impregnation varnish. Once the work piece has been loaded manually, the machine performs a fully automaticoperating cycle. After cleaning has been completed, the stator is returned to its initial position for manual unloading.Cleaning of the outside surface is carried out by two steel wirebrushes, while a sanding process is adopted for the inside surface.

Outside stator diameter range - 90 to 175 mm

Inside stator diameter range - 70 to 130 mm

Maximum stator stack width - 44 mm

Approximate Cycle time - 10 to 15 s

Production capacity - up to 240 pcs/h

Readjustment time - 60sec

Air pressure supply - 6 bar

Power supply - Upon request

Wire brush drive motors power - 2 x 2.2 kW

Sanding band drive motor power - 0.75 Kw

Work piece drive motor power - 0.25 kW

Sanding band diameter/width - 76.2(3”)/38.1(1.5”) mm

Overall dimensions L x W x H - 1000 x 655 x 1590 mm

Weight - 520 kg

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is an Automatic Yoke (Field Case) Machine for cleaning the outside surfaces of field cases (yokes), solenoids and stators from paint, rust and impregnation varnish. Once the work piece has been loaded manually, the machine performs a fully automatic operating cycle. The surface of the slowly rotating work piece is cleaned by means of a package of standard steel wire brushes which rotates in the opposite direction. Specially designed adaptor cups protect the lead and both openings of the field case during the cleaning process, thus completely eliminating the penetration of waste-chips, rust and old paint

Work piece outside diameter range - 45…130 mm

Maximum length of work piece - 12...153 mm

Stroke of brush spindle slide - 100 mm

Stroke of lifting mechanism - 245 mm

Power of the electric motor for brushes rotation - 5.5 kW

Power of the electric motor for work piece rotation - 0.18 kW

Power supply - 3 x 415V, 50Hz

Air Pressure Supply - 6 bar

Maximum Air consumption - 60 NL/min

Adjustable cycle time - 5 … 60 sec

Production capacity - up to 180 pcs/h

Overall dimensions - L:970, W:790, H:1475 mm

Weight of the machine - 560 kg

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is an Automatic High-Precision Undercutting Machine realizing undercutting of the commutatotor’s mica insulation. The machine is suitable for the majority of armature commutators.

Commutator Diameter - 26-80 mm

Number of Commutator Bars - 10-64

Armature Shaft Length - 110-500 mm

Armature Shaft End Diameter - 10-22 mm

Maximum Commutator Length - 80 mm

Maximum Spindle Rotation Speed - 7 000 rpm

2 feeding ranges - (0.05-0.25) and (0.5-5.0) m/min

Positioning accuracy - 0.005 mm

Depth of undercutting - 0.2 -1 mm

Дълбочина на канала - 0,2-1 mm

Maximum armatures types - 99 pcs

Productivity ( depends on # of bars,length of bars) - up to 120 pcs/h

Electrical Power Supply - 3x380 VAC, 50Hz, 1.5 kW

Air Pressure Supply - 6 bar

Air Consumption - 25 Nl/min

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is our latest model Hydraulic Armature Coil Twisting Machine, designed for twisting of heavy-duty armatures. CTM-02D implements a new technology for twisting of the armature’s lead wires. The advanced twisting process makes the machine fully suitable for applications requiring high quality and reliability such as armatures of starters and starter-generators for the Automotive OEM and Aircraft Industries. The twisting process can be modeledand it consists of up to three stages.

Outside body diameter - 90-115 mm

Commutator side shaft length - 130-160 mm

Maximum twisting angle per spindle - 60 degree

Nominal twisting torque per spindle - 1600 Nm

Armature clamping force - 6000 N

Hydraulic pump motor power - 1,5 kW

Productivity - up to 240 pcs/h

Air Pressure supply - 4,5-6 bar

Power Supply - 3 x 400VAC,50/60Hz

Overall dimensions - L:920 x W:890 x H:1210 mm

Weight - 530 kg

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is an Automatic Universal Hairpin Coil Forming Machine designed for the production of a wide range knuckle type conductors from single rectangular enameled wire. The machine meets all requirements of various Automotive and Aircraft Industries applications such as conductors for starters, alternators and starter-generators.

Wire cross-section - 3.0-6.0 x 1.1-3.5 mm

Total developed wire length - 130 - 160 mm

Maximum width of the hairpin - 80 mm

Maximum CW twisting angle - 100 degree

Maximum CCW twisting angle - 60 degree

Maximum displacement of the legs - 20 mm

Maximum length of the stripping zone - 165 mm

Productivity - up to 1200 pcs/h

Air Pressure supply - 5.5-6.5 bar

Maximum Air Consumption - 750 Nl/min

Power Supply (other voltages available) - 3 x 400VAC, 50/60Hz

Overall dimensions - L:4750, W:1020, H:1745 mm

Total length with reel - L:6200 mm

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02D is a completely Automated Bench Type Polishing Machine, for simultaneous polishing of all armature (or rotor) surfaces. The machine can polish all popular armatures and rotors.

Maximum body diameter - 130 mm

Minimum body diameter - 50 mm

Maximum shaft length - 380 mm

Minimum shaft length - 80 mm

Air pressure supply - 4.5-6 bar

Power supply - 3x220V / 60Hz

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The Automatic Clips Forming and Inserting Machine is a fully automated bench type machine designed for forming and inserting clips in the armatures hairpins leads. The clips insertion prepares armatures with riser-less commutators for the subsequent operation, that is welding with an automatic Commutator Spot Welding Machine.

Commutator diameter - 28 to 60 mm

Number of commutator bars - 10 to 99

Armature’s shaft length - 180 to 500 mm

Minimum shaft length - 80 mm

Electrical power (Other voltages available on request) - 220VAC / 60Hz

Air pressure supply - 6 bar

Productivity depends on the # of bars - up to 150 pcs/h

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311S is our latest model lathe, designed for finish turning of the armature’s commutator or the rotor’s slip ring. The Lathe features a full range of multifunctional capabilities, sophisticated turning technology based on using servo drive systems and a high qualitylevel of all output parameters.

Body diameter - 45-130 mm

Shaft length - 100-350 mm

Commutator / slip ring diameter - 10–60 mm

Feeding speed - 0.05–0.40 m/min

Positioning accuracy - 2 µm

Run-Out (for Commutators) - less than 0.008 mm / .0003”

Run-Out (for Slip Rings) - less than 0.012 mm / .0005”

Surface roughness - less than 6 Rz

Readjusting time - 2.5 – 3 min

Productivity - up to 120 pcs/h

Air Pressure supply - 4.5 – 6 bar

Power Supply - 3 kW / 3 phases

Overall dimensions - L:1240, W:940, H:1200 mm

Weight - 510 kg

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is an Automatic Slot-Insulation Forming Machine designed for forming and insertion of paper insulation in the slots of the armature’s body. This model is sophisticated enough to realize high quality insulation process for all types of gear-reduction armatures available on the market today. The integrated pairs of profiled rollers (two or three pairs, depending of the insulation shape) and the two heater stations (optional) give the SF-04S the capability to produce any shape of insulation, such as -B-shape or S-shape slot insulation.

Maximum shaft length - 315 mm

Minimum shaft length - 105 mm

Maximum commside shaft length - 100 mm

Minimum commside shaft length - 50 mm

Maximum armature body diameter - 100 mm

Minimum armature body diameter - 55 mm

Productivity - up to 120 pcs/h

Air Pressure supply - 5.5-6.5 bar

Maximum Air Consumption - 10 Nl/min

Power Supply (other voltages available) - 3 x 230VAC / 60Hz

Overall dimensions - L:2160, W:600, H:1500 mm

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is a fully automated machine, designed for electric resistance welding of armature’s lead wires to the commutator. It is suitable for any type of commutator, regardless of the size of the armature or the numberof bars.

Commutator diameter - 28-70 mm

Number of commutator bars - 15-58

Shaft length - 180-500 mm

Power supply - 2ph-380/480V-50/60Hz

Maximum power of welding transformer - 36 kVA

Air pressure supply - 5.5-7.5 bar

Maximum air consumption - 80 NL/min

Cooling water - 150 L

Overall dimensions - L:1250, W:800, H:1800 mm

Weight - 350 kg

Cycle time per slot - 1.5-3.5 s

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automatic hydraulic machine nekvane ends of the wires of the rotors. The machine has an automatic work cycle with manual loading / downloading rotor.

Diameter / stroke of the upper hydraulic cylinder - Ø50 / 150 mm

Diameter / stroke of the lower hydraulic cylinder - Ø80 / 25 mm

Cycle time - 20 sec

Hydraulic pressure supply - 60-80 bar

Power supply - 3x230V / 60Hz

Overall dimensions - L:750, W:700, H:1720 mm

Weight - 350 kg

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a semi-automatic machine for cutting the ends of the pins mounted in the rotor, then twisting them. Putting the rotor and its removal are performed manually by an operator, while working cycle is performed automatically.

Maximum diameter that are located cut wires - 85 mm

Maximum torque - 12 000 N.m

Motor Power of turbines - 1500 W

Overall dimensions - L:625, W:900, H:1335 mm

Weight - 420 kg

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automatic tabletop machine for cleaning of the threads and the end face of the ends of the rotors.

Thread length range - 10-15 mm

Maximum body diameter - 130 mm

Minimum body diameter - 80 mm

Minimum shaft length - 170 mm

Air pressure supply - 4.5-6 bar

Power supply - 3x230V / 60Hz

Overall dimensions - L:1106, W:1070, H:893 mm

Weight - 220 kg

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